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Laboratory section measurement with production proximity

GreCon BOARDCONTROL XL

GreCon BOARDCONTROL XL brings production reality into the laboratory: weight, thickness, bulk density and now also the width of board cuts are measured contact-free using laser and X-ray technology – quickly, precisely and without manual preparation. This creates a reliable database for quality assurance and accelerated approval processes.

Your added value with GreCon BOARDCONTROL XL

  • Automated measurement of panels in less than a minute
  • Weight, thickness, width and bulk density in a single pass
  • No sample preparation necessary
  • Digital report output to customer systems
  • Optimised measuring speed thanks to new printer portal
  • Intuitive user interface, developed in collaboration with customers
  • Advanced driving strategy for maximum length coverage
  • Reproducible results without operator influence
  • For QA, process control and recipe validation
  • Modularly expandable to include additional measurement variables

Fast. Objective. Process-oriented. GreCon BOARDCONTROL XL

In laboratory practice, time and reliable data are what count. BOARDCONTROL XL reduces waiting times and replaces error-prone manual measurement with automated precision. Using a combination of X-ray, laser and new width measurement technology, the system measures cut quality objectively and reliably. It detects fluctuations early on, documents them precisely and thus strengthens feedback into your production.

This means less effort, greater reliability and well-founded decisions based on reliable data.

As a contactless measuring system, BOARDCONTROL XL provides precise analyses of laboratory samples – in the laboratory or directly on the production line. In a single, automated run, the system measures thickness, basis weight, width and the calculated bulk density. The basis: laser optical triangulation or contact measurement, high-resolution X-ray technology and a new width measurement module. Additional measurement variables can be integrated on a modular basis as an option.

The result: objective data in less than a minute – without any sample preparation. BOARDCONTROL XL thus provides the basis for stable board quality, well-founded recipe approvals and targeted use of materials.

Measurement is stationary and contactless. The laboratory sections are placed in a sample frame and automatically guided through the measuring range. There is no need for time-consuming division or preparation.
 

  • Thickness measurement by triangulation: A laser scans the material surface and a camera records the reflection. The exact thickness is calculated from the angle offset.
  • Thickness measurement with contact roller measuring heads.
  • Area weight measurement via X-ray: An X-ray source below the material and a sensor above it detect the specific radiation absorption.
  • Width measurement: Newly integrated module for precise measurement of the panel width.
  • Bulk density calculation: The bulk density is automatically derived from the area weight and thickness.

BOARDCONTROL XL reduces laboratory work, speeds up feedback to production and avoids variations due to operator influence. Accurate, graphically and numerically processed measurement results enable targeted intervention in the processes – for example, to reduce material usage or to ensure minimum quality standards.

 

New features include the travel strategy, which enables almost complete measurement of the panel length, and digital protocol transfer: measurement data is automatically stored on the customer's server – no more printouts are necessary.

BOARDCONTROL XL Metal part on a rail construction
BOARDCONTROL XL is used to control the material distribution, thickness and density of wood-based panels.

For which manufacturer groups BOARDCONTROL XL is already in use

  • Wood-based material manufacturers (chipboard, OSB, MDF)
  • Producers of insulation materials and special materials
  • Quality assurance and development laboratories
  • Lines with frequently changing product types
  • Research institutions and testing laboratories

  • Analysis of the test environment and installation situation
  • Selection: stand-alone device or line integration
  • Training for your employees
  • Connection to QA/ERP systems
  • Service and calibration as required

Previously:

  • Sample preparation > 30 minutes
  • Subjective evaluation, measurement errors possible
  • Delayed release, unnecessary downtime

After:

  • Measurement result < 1 minute
  • Objective, repeatable results
  • Faster approval, shorter response times

High product quality, optimal use of materials and energy

The GreCon BOARDCONTROL XL laboratory cut measurement system offers fast and accurate measurement of the thickness and weight per unit area of laboratory cuts.

 

See for yourself. Our measurement technology experts are available to provide you with comprehensive advice.

Contact us – make your production more efficient than ever before!

We look forward to hearing from you.

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