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Make density deviations visible, ensure quality

GreCon DENSITYPROFILER

The density profile determines the strength properties of the board and is therefore one of the most important quality assessment parameters. The GreCon DENSITYPROFILER measures the density profile so that deviations in the bulk density profile can be detected – inline during production or in the laboratory. For less waste, shorter start-up times and consistent quality.

Your added value with GreCon DENSITYPROFILER

  • Analyse bulk density profiles inline or in the laboratory
  • Immediately detects weaknesses in the core
  • Process deviations directly visible
  • Reduced response time when changing recipes
  • Avoid waste
  • Automated calibration, intelligent recipe management
  • No blind phases – no manual testing necessary
  • Feedback to laboratory data possible
  • Ideal for process optimisation and product development

The DENSITYPROFILER family at a glance

It is not the surface that matters, but the interior. Inhomogeneous density profiles affect bending strength, sound and heat insulation – and thus product quality. GreCon DENSITYPROFILER measures what would otherwise remain hidden – and makes it controllable.

 

SystemBesonderheitTypischer Einsatzbereich
DENSITYPROFILERLaboratory measurement for density profiles on samplesQuality assurance, recipe testing
DENSITYPROFILER ILInline measurement in the production flow, 24/7process control, production line

  • Inline X-ray measurement of the bulk density profile, continuous and contactless
  • Detects structural deviations and density errors in real time
  • No waste due to blind phases – measures continuously, even without cooling breaks
  • Visualisation of profiles and trend data directly on the line
  • Optimises start-up processes, shortens recipe changes and increases production stability
  • Robust design, easy to maintain, new version with an even more compact frame

  • X-ray-based profile measurement of hand samples (50x50 mm, 1–350 mm thickness)
  • Generates precise density curves for quality assurance and recipe approval
  • Integrated scales and laser measurement, intuitive interface
  • Export formats CSV, OPC, etc.
  • Ideal for research centres, QA laboratories, adhesive and material development

 

How does the system work?

The measurement is based on precise X-ray technology. The DENSITYPROFILER IL continuously scans the density distribution across the plate thickness – at multiple positions if required. The DENSITYPROFILER in the laboratory measures samples contactlessly, automatically and in high resolution. Both systems can be networked via interfaces – for consistent quality assurance.

Densetyprofiler product image in the measurement process
To determine the density distribution across the cross-section of the sample thickness, the sample holder with the samples is guided through the measuring system using a linear slide.

Your advantages at a glance

Before:

  • No information on density progression
  • Delayed error detection
  • Time-consuming sampling and manual laboratory evaluation

After:

  • Density deviations visible in real time
  • Faster response to process deviations
  • Less waste, more consistent product quality

Integration and project process

  1. Analysis of your product requirements and processes
  2. Selection of suitable system variant (IL or laboratory)
  3. Customised integration including interfaces, visualisation and training
  4. Optional: Linking of both systems for maximum transparency

Detect density gradients, control processes, ensure quality!

Get advice now: Our experts will show you how GreCon DENSITYPROFILER measures what would otherwise remain hidden!

We look forward to hearing from you.

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