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Surveying of plate-shaped products

GreCon BOARDCONTROL XL

GreCon BOARDCONTROL XL brings laboratory technology to the production line: weight, thickness, bulk density and now also the width of board-shaped products are measured contactlessly using laser and X-ray technology as well as tactile (probing) methods – quickly, precisely and without manual preparation. This creates a reliable database for quality assurance and accelerated approval processes.

Your added value with GreCon BOARDCONTROL XL

  • Automated measurement of plates in less than a minute
  • Weight, thickness, width and bulk density in a single run
  • Modular expansion for additional measurement parameters
  • No sample preparation required
  • Digital report output to customer systems
  • Integrated printer portal – e.g. for IDs for tracking
  • Intuitive user interface, developed in collaboration with customers
  • Full panel coverage
  • Reproducible results without operator influence
  • For QA, process control and material recipe validation

Fast. Objective. Process-oriented. GreCon BOARDCONTROL XL

In daily practice, time and reliable data are what count. BOARDCONTROL XL reduces waiting times and replaces error-prone manual measurement with automated precision. Using a combination of X-ray, laser and new width measurement technology, the system measures board quality objectively and reliably. It detects fluctuations early on, documents them precisely and thus strengthens feedback into your production.

This means less effort, greater reliability and well-founded decisions based on reliable data.

As an intelligent measuring system, BOARDCONTROL XL delivers precise analyses of board-shaped products – directly on the line. In a single, automated run, the system records thickness, weight per unit area, width and the calculated raw density. The basis: laser optical triangulation or contact measurement, high-resolution X-ray technology and a new width measurement module. Additional measurement variables can be integrated on a modular basis as an option.

The result: objective data in less than a minute – without any sample preparation. BOARDCONTROL XL thus provides the basis for stable board quality, well-founded material recipe approvals and targeted material use.

The plates are placed in a sample frame and automatically guided through the measuring area. There is no need for time-consuming division or preparation.
 

  • Thickness measurement by triangulation: A laser scans the material surface and a camera records the reflection. The exact thickness is calculated from the angle offset.
  • Thickness measurement with contact roller measuring heads
  • Area weight measurement via X-ray: An X-ray source below the material and a sensor above it record the specific radiation absorption.
  • Width measurement: Newly integrated module for precise measurement of the sheet width.
  • Bulk density calculation: The bulk density is automatically derived from the weight per unit area and thickness.
  • Additional measuring modules can be integrated at the customer's request.

BOARDCONTROL XL reduces effort, speeds up feedback to production and avoids variations due to operator influence. Precise, graphically and numerically processed measurement results enable targeted intervention in the processes – for example, to reduce material usage or to ensure minimum quality standards.

New features include the travel strategy, which enables almost complete measurement of the panel length, and digital protocol transfer: measurement data is automatically stored on the customer's server – no more printouts are necessary.

BOARDCONTROL XL Metal part on a rail construction
BOARDCONTROL XL is used for quality control of boards.

For which manufacturer groups BOARDCONTROL XL is already in use

  • Producers of insulation materials and special materials
  • Wood-based material manufacturers (chipboard, OSB, MDF)
  • Quality assurance and development laboratories
  • Lines with frequently changing product types
  • Research institutions and testing laboratories

  • Analysis of the test environment and installation situation
  • Delivery, installation and commissioning
  • Training for your employees
  • Connection to QA/ERP systems
  • Service and calibration as required

Before:

  • Manual measurement
  • Sample preparation > 30 minutes
  • Subjective evaluation, measurement errors possible
  • Delayed release, unnecessary downtime

After:

  • Automated measurement
  • Measurement result < 1 minute
  • Objective, repeatable results
  • Fewer skilled personnel required

High product quality, optimal use of materials and energy

See for yourself. Our measurement technology experts are available to provide you with comprehensive advice.
Contact us – make your production more efficient than ever before!

We look forward to hearing from you.

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