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Hydro Aluminium Recycling: Spark Extinguishing for Safe Recycling Processes

How GreCon spark detectors and automatic extinguishing units detect and extinguish ignition sources in aluminium processing - before they can endanger the filter system and production.

  • Published 10 April 2026
A man is fitting a spark detector to the pipe
In the recycling process, mechanical work such as shredding is particularly at risk.

Our solution for Hydro Aluminium Recycling

  • Control console CC 7016
  • Highly sensitive FM 1/8 spark detectors
  • Overall 9 detection and extinguishing units
  • Automatic extinguishing system

Risks of fire and explosion

The risks of fire that the reprocessing of aluminium hold represent a big challenge. The mechanical recycling processes like shredding, conveying or filtering are at special risk.

Spark extinguishment for the aluminium reprocessing

At the Dormagen recycling specialist, all areas at risk are monitored by spark detectors. Besides the highly sensitive FM 1/8 spark detectors, detectors of the type DLD 1/8, that are insensitive to light, are used in areas with light ingress. Dirt accumulation on the optics of the spark detectors is prevented by means of air purge adapters. If sparks are detected, the automatic extinguishing system will be activated. A fine water mist spray extinguishes danger potentials within milliseconds. The low amount of water reduces the influence on downstream production processes to a minimum. The investment in additional safety was judged very positively by the approval authorities and the property insurer.

The Hydro Aluminium Recycling Deutschland GmbH specialises in the processing of aluminium scrap.
Buildings and a crane in front of a mountain of recyclables
At the Dormagen site, where the customer operates a recycling plant, research and development is also carried out in the field of recycling technologies.

Hydro Aluminium Recycling Deutschland – Safety Always

The company is specialising in the reprocessing of aluminium. At the Dormagen site, 36,000 tons of aluminium scrap are shredded and processed to secondary raw material per year.